This self-funded PhD research project aims to develop smart sensors based on low-frequency resonance accelerometers for condition monitoring of ultra-speed bearings. The developed smart sensors will significantly reduce the amount of vibration data to be stored on edge devices or sent to the clouds. Hence, this project's results will have a high impact on reducing the hardware installation and operation costs.
Condition monitoring (CM) of rolling element bearings, hereafter called bearings, has been the main point of attention for many decades in the industry for maintenance. This is because bearings play a very vital role in the operation and availability of rotating machinery. Despite successful implementations in industrial applications, CM of bearings still poses many challenges. One of the challenges is fault detection and diagnosis of bearings subject to low (rotational) speed. As vibration/acoustic signals generated by the faults of low-speed bearings are very weak and often covered by strong noise from other mechanical components such as gears, screws, etc., fault diagnosis using such signals is not an easy task. Having a robust and reliable CM system for low-speed bearings will have significant impacts on reducing machine downtime in many industrial applications, including steel casting, paper mill, food industry, wind energy, etc., which leads to reductions in operation and maintenance expenditure (OPEX).
Various technologies that can be used for CM of low-speed bearings are available on the market, which can be divided into vibration- and ultrasound/acoustic emission (AE)-based technologies. Despite some success stories of the use of ultrasound/AE-based technologies for CM of low-speed bearings, high investment cost for hardware and software is the main bottleneck in adopting these technologies in many industrial applications. In the case of vibration-based technologies, where conventional vibration sensors are used, the effectiveness of fault diagnosis for low-speed bearing applications is hindered due to the low signal-to-noise ratio. Hence, low-cost alternative solutions for robust and reliable CM of low-speed bearings are still highly demanded by the industry to ensure that the availability of their machines is maximised, or machine downtime is minimised.
The aim is to develop a smart sensor prototype and demonstrator for condition monitoring of low-speed bearings. The following objectives are defined to achieve the aim:
- To perform a market search and review existing solutions to understand market requirements for smart sensors for condition monitoring of low-speed bearings.
- To specify, design and develop a prototype/demonstrator of a low-cost smart sensor.
- To develop an efficient algorithm to process the vibration signals locally and to develop the firmware to be embedded within the sensor node.
- To validate the sensor prototype on existing test rigs at 成人直播 and benchmark with high-end commercial solutions
This project has a high impact on the industry as it can lower the hardware installation and operation costs significantly. Besides, there is an opportunity to explore the commercialisation paths of the developed smart sensor prototype.
You will gain from the experience in numerous ways, whether it be transferable skills in the technical area of optimisation, industrial exposure, or soft skills including presentation skills, project management, and communication skills. There are also numerous employability opportunities that the PhD will offer whether it be in Industry or Academia.
At a glance
- Application deadline24 Sep 2025
- Award type(s)PhD
- Start date26 Jan 2026
- Duration of award3 years full time or 6 years part time
- EligibilityUK, Rest of world
- Reference numberSATM581
Entry requirements
Applicants should have a first or second-class UK honours degree or equivalent in a related discipline. This project would suit students with a background in electronics, embedded programming, signal processing, vibration measurement and analysis, maintenance engineering, and electro-mechanical engineering.Funding
This is a self-funded PhD. Find out more about fees.成人直播 Doctoral Network
Research students at 成人直播 benefit from being part of a dynamic, focused and professional study environment and all become valued members of the 成人直播 Doctoral Network. This network brings together both research students and staff, providing a platform for our researchers to share ideas and collaborate in a multi-disciplinary environment. It aims to encourage an effective and vibrant research culture, founded upon the diversity of activities and knowledge. A tailored programme of seminars and events, alongside our Doctoral Researchers Core Development programme (transferable skills training), provide those studying a research degree with a wealth of social and networking opportunities.
How to apply
For further information please contact:
Name: Dr Agusmian Ompusunggu
Email: agusmian.ompusunggu@cranfield.ac.uk
If you are eligible to apply for this studentship, please complete the
Please note that applications will be reviewed as they are received. Therefore, we encourage early submission, as the position may be filled before the stated deadline.